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Posts Tagged ‘foodservice packaging’

Packaging first…okay, maybe second

Wednesday, May 26th, 2010

I can’t tell you how many times I get calls from food service operators, confectioners and food processors looking for custom food packaging to fit their new creation or menu option. Now that by itself sounds great, and it is. The problem arises when the packaging to transport these culinary works of art are at the bottom of their to do list when it should really be the second item on the list.

The reason for this is the cost to make custom shapes and sizes can be a significant dollar amount. Without getting too technical into reasons, I can tell you it can get into the hundreds of thousands of dollars. A capital outlay of this magnitude is often something people just weren’t thinking about. Especially when they were probably thinking the packaging would be around 2%, maybe 3% of their overall cost. Now a whole new set of costs need to be justified for the operators. Often times on a brand new menu or food item, the “for sure” sales volume is not there to support such an expense. Sure we do get those calls from the larger, national food processors or foodservice operators who can handle this sort of thing with the power of their particular brand, but for the small and mid-sized companies, an extra $100,000 would kill the whole deal. They’d now be faced with going out and finding a smaller, custom forming company who might be able to make what they need without the large tooling costs, but their final part price will be 30% or more than what they were hoping which is no bargain either.

There is hope! Just move the packaging part of your new food product equation up to the number two spot.  A early on call to your friendly food packaging specialist (me) could save thousands later down the road. We can work with you to design a packaging solution utilizing our massive inventory of existing footprints. 90% of the time we already have a design that will work perfectly. But for that other 10%, sometimes just a minor tweak to the food item or perhaps a simple count change (6 muffins instead of 9) is all it takes to design that perfect package. Perfect both economically and functionally. However if that packaging call is the last on the list and all other aspects are set in stone, it can sometimes be an up hill climb to find an economical solution. 

So for all you food processors and foodservice operators out there who like to create new tasty items for us to eat, do me and you both a favor and bump your food packaging decision a few notches up the to do list.  I guarantee you’ll be glad you did.

More bans?

Friday, May 21st, 2010

Well here we go again. More politicians have decided they are experts on food packaging. This time it’s New York state (Genpak’s home state by the way). State Senator Liz Krueger and Assembly member Brian Kavanagh have teamed with others in an attempt to ban the use of foamed polystyrene foodservice products in governmental offices and public schools.  They kicked off this witch hunt by holding a rally on Earth Day at a Manhattan school, standing next to a giant pile of polystyrene products. They have also begun recruiting elected officials to sign their SPARE (Stop Polystyrene And Revitalize the Environment) pledge. I guess this document forces governmental office buildings to find other, (more expensive) forms food service packaging. Ms. Kruger went on to say she was proud to be part of something that will ban products blah blah blah, toxic to the environment blah blah, etc etc. All the same rhetoric that is mostly all false or half true.

Here’s what I think. Election day is right around the corner and if you are an incumbent, you’re fighting for your political life. Especially in New York where once again we have no budget in place because of all the political bickering. Hey, let’s find an easy target we can pick on that will make us look like good guys in the voters eyes. Styrofoam!  Yes there we go, lets ban Styrofoam! 

Let’s face it, foamed polystyrene (Styrofoam is a trade name by another company) is an easy target due to huge consumer misconception…partially fueled by the misinformation piled on by folks like this. These politicians make up neat acronyms like SPARE and stand next to a giant piles of garbage talking about the ills of the material. Most of what they are saying are totally incorrect.

I’m not going to go into all the misinformation Krueger and Kavanagh are saying on this post, but if you are interested, I’ve posted before regarding all the misconceptions of foamed polystyrene. They don’t take long to read and it’s real information offered by someone not looking to be elected.

One thing that should be said here is if they are successful, taxpayers in NY should know that most of the alternative materials available are significantly more expensive than foam. Yes there are alternatives. I know because we sell a ton of it with our Harvest label products.  It’s compostable and made from annually renewable resources. But, unfortunately, it is more expensive. Given the economic crisis the politicians have put New York State in, I would think they should be looking for any savings they can get. Spending 15% to 20% more for alternative food service packaging is probably not the wisest choice at the moment.

Listen, I’ve said this before and I’ll say it again. We are not against alternative materials for food packaging.  Far from it. Genpak is leading the charge for alternative materials. We have products made from annually renewable resources, products that have been significantly source reduced, products that are #1 recyclable, products that are produced with up to 50% post consumer recycled content and products produced from hybrid materials that replace a significant portion of the petrochemical resin with natural, annually renewable materials. What I’m against is politicians finding a business sector to regulate and control without knowing the facts, to make them appear grand in voters eyes.

I propose instead of SPARE they initiate DUMB (Don’t Usurp My NYS Budget) or perhaps STUPID (Stop Tying Up taxPayers Invaluable Dollars) and get to work on passing a budget for this great state. Let the foodservice markets and industries make their own natural progression toward the materials and substrates that make the most sense environmentally and economically.

NRA Show

Wednesday, May 19th, 2010

Every time I tell someone who is not in the foodservice business, that we are displaying at the NRA show, I have to tell them, no we don’t make rifles, we make plates.  NRA stands for National Restaurant Association, and their show is the biggest of its kind. The show, as usual, is in Chicago and it starts this weekend. We’ll be there at booth 415. 

When you do stop by, tell the Genpakers at the booth you heard about it on the Genpak blog and ask to sign up to win the iPod Touch we are giving away. 

What you’ll see at our booth is:

It’s all state-of-the-art, cutting edge food packaging on display.  What better way to spend your weekend?  Stroll around the show, stop by the Genpak booth and if you are luck and have connections, go watch the Blackhawks attempt to get into the Stanley Cup finals. 

See you there.

Packaging in the Crosshairs

Friday, November 13th, 2009

Lately I’ve been seeing a lot of bad press regarding packaging, especially foodservice packaging. There have been venomous articles written ranging from packaging filling up landfills to packaging that causes erectile dysfunction (no lie, just saw that one yesterday). Some writings do have valid points, but never really tell the whole story. Take the landfill debate for instance. It is true that most plastic packaging that is properly disposed of in a landfill, will stay there for a very long time. Nobody will debate that. What the folks who write those articles fail to tell their readers is that damn near everything that is disposed of in a modern landfill will also stay there for a very long time to come. This includes organic materials such as food waste, paper and even grass clippings. Why?  Because most modern landfills are designed to keep light, heat and moisture out. These are the very things required to break materials down.  I won’t bore you with all the science behind it, but you can certainly read what Dr. Ramani Narayan of Michigan State University states about landfills. In a nutshell and to paraphrase, landfills are not giant composting sites but rather giant mumifiers. But again, these are facts that enemies of foodservice and other packaging and misinformers who write about packaging won’t tell you.

As for the “plastic food containers are clogging our landfills” statement, here too, you are only being told part of the whole story. According to the EPA statistics for 2007, plastics (that’s all plasticsand not just food packaging) make up only 12.1% of all the material going into the municipal solid waste stream.  The foodservice packaging portion of that is only 1.2%! They go on to state that organics of all things, make up the largest component of the materials. That would be your yard trimmings, paper and food waste. Here again, the naysayers fail to mention that little tidbit because it does not fit into whatever agenda they have.

What they should be talking about are the virtues of foodservice packaging. Here’s a few to ponder. 

Sanitation – Single use food packaging has been proven to be more sanitary than reusable china and glassware. A 2002 study conducted in Las Vegas, NV concluded that 18% of the reusable items tested had higher than acceptable bacterial counts.

Water & Energy Savings – Industrial size dish washing units used by restaurants will consume 2 to 7 gallons of 150°F to 180°F water per minute.  Do the math!

Food Spoilage – Insulated food packaging will keep take-out foods hot much longer which decreases the chance for food being tossed due to inadequate temperatures or food spoilage.

Worker Safety – Most single use foodservice packaging is very lightweight which reduces the risk for accidents such as back injury. It also helps reduce the risks of scratches and cuts that can happen with chipped permanent & glassware items.

Convenience – Many types of food packaging may be washed out and used over and over again in the home place for leftovers storage.  Some, like our Smart Set Pro series are also microwave safe for further home reuse convenience.

So the next time you read an article, blog or other report droning on and on about the ills of such products, do me a favor and just do a little research on your own before passing judgment.  Good sources of information are the  FPI, BPI and EPA.  Or just contact us and ask a question.  I promise, we’ll give you the straight up answer without any spin.

Taking the dog for a walk

Friday, July 31st, 2009

The other evening I was taking a stroll with my wife and we passed a guy who was taking his dog for a walk. It was a beautiful scene really. The sun was low in the Upstate New York sky, casting a light shade of red on the horizon with the foothills of the Adirondack Mountains silhouetted in the distance. The temperature was a pleasant upper 70’s and for once, it was not raining (my Ark is nearly completed in my back yard). The thing that made this scene funny to me was that this gentleman, in one hand, had a leash that secured man’s best friend and in the other hand swayed a plastic bag full of man’s best friend’s poop. So this fella was not only taking the dog for a walk, but was also walking  a bag of crap.

I know I know, as my wife pointed out, it is the polite thing to do to clean up after Fido does number two. After all, if someone’s Great Dane did his business in my front yard, I’d probably appreciate a courtesy flush of sorts from the owner. By now you may be asking what any of this has to do with food packaging.  Well it struck me that this tightly sealed bag of doodoo was headed for the owners trash can where, hopefully very soon for the owners sake, it would be picked up by their waste hauler (no pun intended) and sent to a landfill where it will set for years and years to come.

As many of you may know, the single use foodservice packaging industry has come under fire as of late and is being blamed for all sorts of issues from excessive litter to filling up our landfills. Politicians looking to score easy points are quick to target food packaging and in specific, foamed polystyrene which is often incorrectly referred to as “styrofoam.” That is actually a trade name for a DuPont product. Even here in our home state of New York, bills have been introduced with the short sighted and mis-informed aim of reducing litter or lightening the burden on landfills. But I submit for your consideration that should these and other like bills be passed, what will really happen is instead of one type of item being littered by unscrupulous people, it will be replaced by another type of item. Instead of one type of material going to a landfill, a different and most likely heavier type will be going where it will last a lifetime. Instead of a burger and fries costing twelve bucks, it will now cost fourteen bucks to cover the higher cost of alternative packaging. Or perhaps the foodservice operator will just make less profit and be forced to cut back elsewhere. Maybe he’ll need to reduce staffing? Also, instead of your meal arriving at your house still hot and ready to safely consume, it may arrive lukewarm or even cold resulting in even more stuff being tossed into the garbage. Lastly, instead of foodservice operators being able to make their own decision on what type and style of foodservice packaging to use based on their and their customer’s needs, the government is dictating to them on what is best for them.

Listen, don’t get me wrong here. I’m not against alternative materials for foodservice packaging. Far from it.  Ask anybody around here and they’ll tell you I’m probably the biggest proponent for our own alternative materials initiatives. I mean who doesn’t want to work to produce products that use annually renewable resources or post consumer recycled content or products that fall into source reduction programs? (Sorry about that blatant pitch for our products, but I’m the one writing this not you). What really gets my goat is when our elected officials attempt to increase their popularity by picking on what they see as an easy target and forcing poorly researched legislation down people’s throats.

The fact is, all that banning foamed polystyrene items in favor of compostable items will do is create problems of a different kind. At the moment our country does not have sufficient numbers of industrial or municipal composting facilities to handle a conversion of this magnitude. Why not find funding to increase the number of these facilities to handle a surge of compostable items first? The alternative is simply compostable items being sent to landfills where they will set for years. Or maybe politicians should stiffen fines against litter bugs and beef up municipal trash collection? It sure seems to me that these types of efforts would greatly reduce litter. And once the proper infrastructure is in place for compostable materials diversion it might make much more sense for foodservice and restaurant industry operators to explore those types of packaging options like our Harvest Collection items. I don’t know?  I’ve rambled on now for some time and it occurs to me the only winner in this whole commentary is that dog. After all, who is carrying whose dooty?