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Product Spotlight – March

March 2nd, 2010

March.  Now here’s a green month if I ever saw one.  Of course there is  March Madness where I typically loose around 50 green backs in the office pool.  St. Patrick’s Day is good for several pints of my favorite green lager.  And let’s not forget that Dr. Seuss was born in the month of March.  What’s green about that?  Hello, Green Eggs and Ham!  One other thing is that Uranus was discovered in March.  No there’s nothing green about that.  I just wanted to type Uranus (insert your own crude joke here).

Now that you are thinking green (those of you still on Uranus can come back to us now) let’s talk about our Deli containers.  Crystal clear yes, but green non the less.  I read somewhere that people like bullet points, so instead of a paragraph of info, here’s the bullet point version:

  • Made from APET which is #1 curbside recyclable
  • Made using up to 50% post consumer recycled content
  • And now is endorsed by the Green Restaurant Association

That’s right, our deli line is now endorsed by the GRA!  If you know the GRA you’ll know they only endorse products that meet there very strictGRA.Endorsed.logo standards and guidelines.   Restaurants and food service operator can earn up to two points from the GRA by utilizing our Hinged Deli Containers.  This will get them two points closer to becoming a Certified Green Restaurant.  Also, I’m happy to report that our Clear Hinged Deli food containers are the only clear hinged products that currently carry their endorsement.

The other great features of this line are:

  • Patented 360° seal
  • Patented hinged closure
  • Freezer safe
  • Works with automated fill & seal equipment

AD04Heard enough?  If not, just shoot us a note and ask for some samples so you may give it your own test.  I’m confident you’ll like what you see.

Chicago City Council Proposes Cost Hike in Foodservice Ware

February 17th, 2010

The City Council of Chicago has proposed a new ordinance that would effectively require foodservice operators in the city of Chicago, to pay substantially more for their single use foodservice items, by imposing a ban on those items produced from expanded polystyrene (EPS), which carries the #6 chasing arrows identifier number. 

The ordinance, written by Edward Burke, states that food dispensing establishments must use a biodegradable (sometimes referred to as compostable) alternative.  The following highlights are some excerpts from this ordinance.

*  “…polystyrene food service products and disposable food service ware have a significant adverse impact on the environment…” .  My question is, has a city council conducted an environmental impact study to back up this claim, or are they just empty words?  On January 27th, the second District Court of Appeals in Los Angeles blocked a ban on plastic bags in  the community of Manhattan Beach because they never conducted an environmental impact report supporting their claims.  It’s easy to say something has a adverse impact on the environment.  It’s quite another thing to back up those claims with proven facts.  It is however a well documented EPA fact (2007 data) that single use foodservice ware items make up only 1.2% of all materials headed to municipal solid waste streams.  Also, once in a landfill, they do not produce methane which is an ozone depleting substance.

* “..in the best interest of the health, safety and welfare of the people…”.  There is no question that single use foodservice products made from EPS are a sanitary option for food packaging.  Two separate studies have proven that compared to other alternatives, single use EPS packaging provided a more sanitary choice as evident by significantly lower bacterial counts. (Source: FPI.org)

* “…toxic chemicals leach out of such products into food…”.  No they don’t.  Don’t mistake the current BPA issue going on with products made from polycarbonate plastic.  EPS and polycarbonate are two completely separate materials.  Polycarbonate is a clear, fairly shatter resistant plastic used to make things like reusable water bottles and baby bottles.  Polystyrene is a FDA approved material for food contact.

The ordinance goes on to state that fines will be imposed of up to $500 for each “offense”.  As if being forced into paying more for their single use foodservice needs wasn’t enough.

Look, I’ve said this before, we are not against alternative materials that are compostable, recyclable and and the like.  Just the opposite in fact.  Genpak was the first manufacturer of foodservice products to offer a complete line of products from hinged containers to cups that were BPI certified compostable (those are our products in that picture on BPI’s main page), back almost four years ago.  We were the first to offer post consumer recycled content into our Hinged Deli containers, which by the way are now endorsed by the Green Restaurant Association.  We led the movement to reduce part weights (source reduction) without reducing quality, for microwave safe packaging.  And we recently just expanded our certified compostable line to include our brand new Harvest Fiber products. 

It is safe to say that not only do we not oppose alternative materials, but that we are leading the charge.  What we are opposed to is having a local municipality shove an ordinance that will be an economic burden, down the throats of the very institutions that make that community great.  Those of you that have visited the city of Chicago know the choices for an excellent dinning experience is endless.  We are opposed to bureaucrats picking an easy target to attack, such as EPS, without doing the homework to review its overall effect on the community.  If successful, will this ban simply replace one type of litter for another more expensive kind?  Are there sufficient composting facilities in the area that accept food grade waste?  Will a diversion plan be put into play to send materials to a proper facility?  Has a more attention been given to public trash receptacles?  The list of questions goes on and on.  Maybe all these concerns have been addressed.  If so, I applaud the council.  If not, then this ban should be stopped.

Why buy products made from PCR?

February 1st, 2010

The Federal Trade Commission defines recycled content materials as those that have been recovered or diverted from the solid waste stream. Recycled content can be broken into two categories. Post consumer and pre-consumer, which may also be referred to as post industrial. Post consumer content, as its name implies, are materials that have been used by consumers. Examples are clear plastic water and soda bottles made from P.E.T. that carry the #1 recycle symbol. Post industrial is scrap that is generated during the normal manufacturing process that is recycled back into its raw material state and used again.

At Genpak, we began producing our clear Hinged Deli products using post consumer recycled (PCR) content back in early 2007. Since then we have expanded that program to include all of our clear APET products. AD04

The EPA states “There’s more to recycling than setting out your recyclables at the curb. In order to make recycling economically feasible, we must buy recycled products and packaging. When we buy recycled products, we create an economic incentive for recyclable materials to be collected, manufactured and marketed as new products. Buying recycled products has both economic and environmental benefits. Purchasing products made from or packaged in recycled materials saves resources for future generations.”

For our part, just in 2009 we used nearly 14 million pounds of post consumer resin for our APET products. To put that into perspective, it is the equivalent of diverting nearly 280 million water bottles from landfills! Breaking it down even further to a customer level, you can say that for every 200 cases of our very popular AD16 purchased, you have helped us divert 17,600 bottles that were destined for a landfill. Not only are our Deli containers made with up to 50% post consumer recycled content, but they are also still #1 recyclable! It’s a win-win.

For more information or to request samples just drop us a line and we’ll get you everything you need to know.

Product Spotlight – January

January 18th, 2010

It’s a brand new year and we’ve got a brand new product line to talk about. Before we get into that, let me lay a little ground work if I may. We had a national sales meeting up here in sunny Glens Falls a couple weeks back. After a few of our fair weather sales people stopped complaining about the snow, we got down to business and had a couple productive days. I think the main theme I took away was summed up by a phrase that will reign true throughout this year and years to come. That phrase was, “this is not your mother’s Genpak“. We were challenged to think outside our comfort zone and not to fall back on that comfy security blanket we call the foam hinged container. The gauntlet was laid to sell a greater mix of our ever growing product offering and push the envelope into the markets that will benefit the most from our superior designs and substrates. By the end of the meetings our entire group was pumped up and ready to dive into 2010 with both feet and with a bag full of new products…which leads me to our January spotlight. Harvest Fiber!

Harvest Fiber is our next generation of eco-conscious food packaging products.  Before you ho hum yawn this one away as another Johnny-Come-Lately line of earth friendly products, remember who you are dealing with here! Genpak was first to market over three years ago with a full line of eco products. And, as a leader in the single use food packaging industry and one of the pioneers of “green” food packaging, we wanted to make sure these products could meet our motto of Quality To Go.

Now, what really sets our Fiber products apart from the field is our design. I’m not going to try to mislead you or gloss over facts here. Like everybody else who supplies products made from Bagasse, they are made in China. This mainly due to the lack of supply for that type of raw material here in the US. Please rest assured that we did not partner with the lowest bidder however. We visited, talked with and audited suppliers until we were 100% comfortable with our choice. One of the main reasons we went with who we did was we needed a company that would make products to our own design specifications. In other words we did not buy off the rack as everyone else has done. We took our time and had custom molds made to our spec so the products we did launch, looked and worked just like the Genpak products our customers are used to. If you’ve ever fumbled and cursed at that typical slot and tab type closure that is rampant in the fiber hinged market, you will absolutely love our hinged containers. Why? Because it is our Snap-It style design. Easy to close and stays closed.

Another feature on our Harvest Fiber hinged products that you’ll notice is the stacking rim. Yet another feature left off by our competition, but notHarvest Fiber Food Packaging over looked by us. Our thought here was, why skimp? This is what the foodservice market is used to so that’s what we are going to do. Other features include:

For you visual types, to see more pictures of our new Harvest Fiber foodservice products, just follow this link. If it is samples or more information you are after, just drop us a line and we’ll get right back to you.

Let us know what you think. Reply back (make it clean) and we’ll post your comments.

Product Spotlight – November

November 20th, 2009

Supermarket Containers! We just launched a brand new line of clear PET food packaging and we are calling them Supermarket Containers. What is great about these products is their versatility. The number of possible applications is as long as that last red light before home on a Friday night.

We have designed in a very user friendly, wide mouth opening which allows easy dippin’ access should something like salsa or some other dip be used.supermarket container  No longer do consumers need to dispense the contents into another bowl for enjoyment when dipping tortilla or other large chips.

Our new foodservice packaging items carry the  #1 recyclable  symbol which means they can be recycled in most curb side municipal pick up programs. The green lover, eco-conscious minded folks will also appreciate the fact that our new Supermarket Containers are also produced with up to 45% post consumer recycled content!

Some other great features with our new packaging are:

  • One common lid fits across all sizes
  • Freezer safe
  • Works well with automated fill & seal lines
  • Can accept a film seal in conjunction with lid use
  • Can be reused in the household for leftovers

Supermarket ContainersWhat’s not to love about them I ask you? Multiple applications, tons of features and eco-conscious to boot. Come on.  You know you want to so just drop us a line today and order up some samples.  You’ll love them. I guarantee it.

Packaging in the Crosshairs

November 13th, 2009

Lately I’ve been seeing a lot of bad press regarding packaging, especially foodservice packaging. There have been venomous articles written ranging from packaging filling up landfills to packaging that causes erectile dysfunction (no lie, just saw that one yesterday). Some writings do have valid points, but never really tell the whole story. Take the landfill debate for instance. It is true that most plastic packaging that is properly disposed of in a landfill, will stay there for a very long time. Nobody will debate that. What the folks who write those articles fail to tell their readers is that damn near everything that is disposed of in a modern landfill will also stay there for a very long time to come. This includes organic materials such as food waste, paper and even grass clippings. Why?  Because most modern landfills are designed to keep light, heat and moisture out. These are the very things required to break materials down.  I won’t bore you with all the science behind it, but you can certainly read what Dr. Ramani Narayan of Michigan State University states about landfills. In a nutshell and to paraphrase, landfills are not giant composting sites but rather giant mumifiers. But again, these are facts that enemies of foodservice and other packaging and misinformers who write about packaging won’t tell you.

As for the “plastic food containers are clogging our landfills” statement, here too, you are only being told part of the whole story. According to the EPA statistics for 2007, plastics (that’s all plasticsand not just food packaging) make up only 12.1% of all the material going into the municipal solid waste stream.  The foodservice packaging portion of that is only 1.2%! They go on to state that organics of all things, make up the largest component of the materials. That would be your yard trimmings, paper and food waste. Here again, the naysayers fail to mention that little tidbit because it does not fit into whatever agenda they have.

What they should be talking about are the virtues of foodservice packaging. Here’s a few to ponder. 

Sanitation – Single use food packaging has been proven to be more sanitary than reusable china and glassware. A 2002 study conducted in Las Vegas, NV concluded that 18% of the reusable items tested had higher than acceptable bacterial counts.

Water & Energy Savings – Industrial size dish washing units used by restaurants will consume 2 to 7 gallons of 150°F to 180°F water per minute.  Do the math!

Food Spoilage – Insulated food packaging will keep take-out foods hot much longer which decreases the chance for food being tossed due to inadequate temperatures or food spoilage.

Worker Safety – Most single use foodservice packaging is very lightweight which reduces the risk for accidents such as back injury. It also helps reduce the risks of scratches and cuts that can happen with chipped permanent & glassware items.

Convenience – Many types of food packaging may be washed out and used over and over again in the home place for leftovers storage.  Some, like our Smart Set Pro series are also microwave safe for further home reuse convenience.

So the next time you read an article, blog or other report droning on and on about the ills of such products, do me a favor and just do a little research on your own before passing judgment.  Good sources of information are the  FPI, BPI and EPA.  Or just contact us and ask a question.  I promise, we’ll give you the straight up answer without any spin.

Tips from Dan

October 9th, 2009
Dan Pate

Dan Pate

In my travels I find many times foodservice operators are looking for something that makes them stand out from the crowd. The one area which I have heard many success stories from, is customers that add their company logo to the single use foodservice items they already purchase from Genpak. We can custom emboss or print on many of our items including our foam hinged container, cups and dinnerware lids. The benefits of doing this are:

  • Advertising. Since customers are already paying for the plain food containers, why not put your brand name on it and get the added benefit of brand recognition?
  • Cost up charge is nominal. As little as $.004 per some hinged food containers to emboss.
  • Genpak foam hinged containers and printed cup minimums are the lowest in the business with the fastest turn around time.
  • Genpak has an in-house Art Department that can help design your logo.
  • Foodservice container appearance and display plays a significant role in increasing sales and more importantly, return sales.
  • At Genpak, we have the largest array of foam hinged food containers for take out or dine in, to fit your menu offering. I would suggest a carry-out menu program.
  • We also offer a very wide selection of cups that may be printed with your company logo. My personal favorite is a Salad Shaker program for QSR take out. The recipe is a CH24 clear cup, dome lid (no hole), your printed logo, salad and dressing. Your customers will eat it up!

Product Spotlight – September

September 22nd, 2009

Sorry I missed last month’s Product Spotlight. I could lie and say I was traveling or buried in work or something along those lines, but the truth of the matter was I was on vacation and never got to it. Anyway, before we talk about this months spotlight, I need to vent about something so bare with me.

What ever happened to value? It is fast disappearing everywhere you look. Your dollar’s buying power is steadily going down hill. Look at flights. The ticket price used to include things like your luggage a beverage and a bad sandwich on the longer flights. Now it only includes half a soda (no ice) and a bag with 4 pretzels in it. And that bad sandwich, well that’s extra now. Yes I get the fact that the airline industry is in trouble, but you’d think with the cuts being made, they’d make it up elsewhere. Maybe I’m missing it but it seem like every flight is overbooked and there are fewer and fewer personnel to answer questions making taking a flight as pleasant as having your gums scrapped.

It seems the single use foodservice packaging market is not immune to this devaluation process. Over the last several weeks we’ve seen some of our competition take the tactic of simply removing part weight from a product in a race to the gutter on pricing. At first glance this lower price may seem attractive to some operators, but what’s really happening is the products are being made thinner, lighter and cheaper and subsequently less valuable to you and your most valuable customers. The first time a foodservice operator gets a cleaning bill because a take out container has broken apart on the trip home will not only negate any savings, but more importantly will have caused the loss of a customer.

So, all you retaurant owners and foodservice operators out there, I submit to you, when you get that hot deal from a Genpak look alike, make sure it’s an apples to apples comparison and not a container that’s half the weight and subsequently half the strength. You may save a couple pennies up front, but a lost customer will cost you more to get back.

I feel better now. Tell you what, when writing this Product Spotlight piece, I’ll write “value” in parenthesis every time we cover something that’s a value added feature Genpak offers.   

Let’s talk about dinnerware. It’s something most everybody uses every single day of the year. If you sit down to eat, chances are pretty good your food will be in a bowl, plate or platter of some sort. Many fast casual and quick service restaurants use single use dinnerware items to serve their fare which is where Genpak comes into the picture. 

All toll, we have 83 different items across 4 different substrates (that’s a fancy way of saying material). It is safe to say, if you can’t find the dinnerware item you are looking for with us, then we haven’t invented it yet.

With so many options, you may think it can get confusing when choosing the right item for your application. Not to worry. It really comes down to three choices. Do you want a light, medium or heavy weight part? That’s pretty much it.

Our Celebrity plate and bowl products would fall into the light or economy option. Produced from foamed polystyrene, these products are generally used for lighter fare food items such as sandwiches, wraps, burgers & fries and most breakfast items to name a few. Our Celebrity line has become veryCelebrity dinnerware popular in the hotel industry to serve their continental breakfast menu items on. Because our products are designed so well, I’ve seen them used with other, heavier food items such as Asian meals. If you are unsure, you can always ask us for some free samples (value) to do your own testing. 

Our Elite line would be considered a medium weight offering. These items are the same as the Celebrity products, but produced with a laminated, foamed polystyrene material. This layer of lamination on the top or usable elite dinnerwaresurface offers extra strength and a cut resistance feature. Pretty much any menu item can be served on our Elite foodservice dinnerware items (value) making it extremely versatile and probably the most popular of our lines. Elite products are offered in either white or black to match your particular motif.

Our new S4 line is also made from a laminated material but instead of a traditional round configuration, we developed a contemporary, square geometry to offer a very up scale appearance, but at an economy priceS4 dinnerware point (value), which is something that has our competition scrambling. I won’t go into great detail on this one since we covered the line on a previous Product Spotlight which I’m sure, you’ve all read and put to memory.

Our Sihouette and Aristocrat plastic dinnerware plate and bowl lines would be considered heavy duty products. These are both made with solid aristocrat-silhouette dinnerwarepolystyrene plastic and can hold any menu item imaginable. Many times you’ll see these types of dinnerware products used by catering companies and fast casual restaurants for their dine in service. 

We also offer single use dinnerware items produced from annually renewable resources, that are also BPI certified compostable. I’m talking, of course about our Harvest Collection line.  These products look and feel like our traditional plastic products, but have the added benefit of being made from plants (value).

I was going to include our Specialty Bowls and Smart Set serving platters, but I see now that I’ve rambled on for too long and you are probably getting tired. We’ll save those for another time, but I would be remiss if I did not mention our clear lids that accompany those dinnerware lines just discussed. Especially since we are just now introducing most lids with an anti-fog feature at no additional charge (value). When is the last time a company added a new feature or upgrade and didn’t want an up charge? Well you still may have to pay if you want that really bad airline sandwich, but we’ll keep doing everything we can to make your single use foodservice spending dollar stronger than ever before.

Tips from Allan

August 6th, 2009
Allan Levit

Allan Levit

1.  Genpak AD Deli containers can be used for almost any application. I once had the maintenance department of a nursing home use our deli containers to store screws, nails and drill bits. We’ve also had businesses use them for plastic worms used for fishing lures.

2.  I have a Cuban bakery using our AD04 & AD06 deli containers for single serve size flan (creme caramel) desserts.

3.  Another use for our 21100 hot dog container is that it can be used with ice cream for banana spilts.

Taking the dog for a walk

July 31st, 2009

The other evening I was taking a stroll with my wife and we passed a guy who was taking his dog for a walk. It was a beautiful scene really. The sun was low in the Upstate New York sky, casting a light shade of red on the horizon with the foothills of the Adirondack Mountains silhouetted in the distance. The temperature was a pleasant upper 70’s and for once, it was not raining (my Ark is nearly completed in my back yard). The thing that made this scene funny to me was that this gentleman, in one hand, had a leash that secured man’s best friend and in the other hand swayed a plastic bag full of man’s best friend’s poop. So this fella was not only taking the dog for a walk, but was also walking  a bag of crap.

I know I know, as my wife pointed out, it is the polite thing to do to clean up after Fido does number two. After all, if someone’s Great Dane did his business in my front yard, I’d probably appreciate a courtesy flush of sorts from the owner. By now you may be asking what any of this has to do with food packaging.  Well it struck me that this tightly sealed bag of doodoo was headed for the owners trash can where, hopefully very soon for the owners sake, it would be picked up by their waste hauler (no pun intended) and sent to a landfill where it will set for years and years to come.

As many of you may know, the single use foodservice packaging industry has come under fire as of late and is being blamed for all sorts of issues from excessive litter to filling up our landfills. Politicians looking to score easy points are quick to target food packaging and in specific, foamed polystyrene which is often incorrectly referred to as “styrofoam.” That is actually a trade name for a DuPont product. Even here in our home state of New York, bills have been introduced with the short sighted and mis-informed aim of reducing litter or lightening the burden on landfills. But I submit for your consideration that should these and other like bills be passed, what will really happen is instead of one type of item being littered by unscrupulous people, it will be replaced by another type of item. Instead of one type of material going to a landfill, a different and most likely heavier type will be going where it will last a lifetime. Instead of a burger and fries costing twelve bucks, it will now cost fourteen bucks to cover the higher cost of alternative packaging. Or perhaps the foodservice operator will just make less profit and be forced to cut back elsewhere. Maybe he’ll need to reduce staffing? Also, instead of your meal arriving at your house still hot and ready to safely consume, it may arrive lukewarm or even cold resulting in even more stuff being tossed into the garbage. Lastly, instead of foodservice operators being able to make their own decision on what type and style of foodservice packaging to use based on their and their customer’s needs, the government is dictating to them on what is best for them.

Listen, don’t get me wrong here. I’m not against alternative materials for foodservice packaging. Far from it.  Ask anybody around here and they’ll tell you I’m probably the biggest proponent for our own alternative materials initiatives. I mean who doesn’t want to work to produce products that use annually renewable resources or post consumer recycled content or products that fall into source reduction programs? (Sorry about that blatant pitch for our products, but I’m the one writing this not you). What really gets my goat is when our elected officials attempt to increase their popularity by picking on what they see as an easy target and forcing poorly researched legislation down people’s throats.

The fact is, all that banning foamed polystyrene items in favor of compostable items will do is create problems of a different kind. At the moment our country does not have sufficient numbers of industrial or municipal composting facilities to handle a conversion of this magnitude. Why not find funding to increase the number of these facilities to handle a surge of compostable items first? The alternative is simply compostable items being sent to landfills where they will set for years. Or maybe politicians should stiffen fines against litter bugs and beef up municipal trash collection? It sure seems to me that these types of efforts would greatly reduce litter. And once the proper infrastructure is in place for compostable materials diversion it might make much more sense for foodservice and restaurant industry operators to explore those types of packaging options like our Harvest Collection items. I don’t know?  I’ve rambled on now for some time and it occurs to me the only winner in this whole commentary is that dog. After all, who is carrying whose dooty?